CAPABILITIES

Facility and Equipment

  • 23,000 sq. ft. climate controlled facility
  • Experienced workforce
  • Processing: Single conductor wire – 4/0 AWG through 28 AWG
    • Multi-Conductor wire – Up to 1 ½” diameter
    • Flat and round braided wire
    • Single and multiple wire terminations
    • Resistance welding, copper terminations
  • (2) 30 Ton, shuttle type, Autojector thermoplastic injection molders with automatic material feeders and dessicant material dryers
  • (1) 10 Ton, rotary table, Autojector thermoplastic injection molder
  • (1) 32 Ton High Speed MINSTER stamping press
  • (9) resistance welding stations, with non-destructive weld quality monitoring, 10AWG-24AWG, round and flat conductors
  • State-of-the-art wire processing equipment
    • Komax 433 high speed, fully automatic lead maker, with hot stamp and micro flame soldering capability
    • Komax 235 Table top with hot stamp
    • Komax 225 Table top with hot stamp
    • Komax D50 wire stripper
    • Komax 260 Wire and tubing cutter
  • Cirris Signature 1000H touch one cable testers
  • Terminal applicators and presses for many different manufacturers’ terminals:
    • AMP/TYCO
    • Molex
    • Packard Electric/Delphi
    • Sumitomo
    • Yazaki
    • Lear
    • Deutsch
    • Hirose
  • Potting and encapsulation of epoxy materials
  • 3 ton, 5 ton and 30 ton Open gap presses
  • (3) ro(3) rotary swagers
  • (2) Wardwell braiders, for making 14AWG and 12AWG braid
  • (3) New England Butt Braiders, for applying Nylon braid over wiring harnesses
  • (4) resistance soldering stations, (4) conduction soldering stations
  • Tool room Equipment
    • CNC Milltronics Vertical Mill
    • CNC Haas Horizontal Lathe
    • 6X12 Okamoto Surface Grinder
    • 8X18 Covel Surface Grinder
    • K.O. LEE ID/OD Grinder
    • Grob Vertical Bandsaw
    • Burke horizontal mills
    • Dennison Multipress
    • Miller 251 Welder
    • Plasma Cutter
  • Lab / Test Equipment
    • HP 6012B DC Power Supply
    • Hipotronics Hi-pot tester
    • Nikon V12A Optical Comparator
    • Dual Trace 30MHz Oscilloscope
    • LCR Capacitance, Inductance, Resistance Meter
    • Matuschek Spatz Multi04 Weld data Recorder
    • Chatillon Digital Force gages for tensile and compression testing up to 500 lbs.

Manufacturing Capabilities

Komax 433 High speed Lead Maker with Hot Stamp and Micro-Flame Soldering

Virtual Tour